Setting up pump jacks correctly is essential for ensuring safety and efficiency on the job site. Whether you’re working on roofing, siding, painting, or other construction projects, a properly assembled pump jack system provides a stable and adjustable platform to help you reach the required heights.
In this step-by-step guide, we’ll walk you through the process of setting up a pump jack system, from assembling the components to safety tips for use.
Setting Up Pump Jacks – Table of Contents:
- Step 1: Gather Your Equipment and Tools
- Step 2: Assemble the Poles
- Step 3: Attach Support Braces
- Step 4: Install the Pump Jacks
- Step 5: Set Up the Platform Stage
- Step 6: Raise the Platform to the Desired Height
- Step 7: Final Safety Check
- Step 8: Lowering and Dismantling the Pump Jack System
Shop pump jacks with Badger Ladder! We are your source for construction equipment for more than 30+ years. Contact our team or give us a call at (800) 863-9791 today with questions!
Step 1: Gather Your Equipment and Tools
Before you begin setting up your pump jack system, ensure you have all the necessary parts and tools on hand for the assembly.
To get started with your pump jack assembly, you will need the following parts:
- Pump Jacks (minimum of two)
- Aluminum Poles (sized according to your project height requirements)
- Pole Foot and Pole Connector
- Platform Stage (scaffold planks)
- Braces and Workbenches
- Guardrails and Safety Equipment
- Tools: Wrench, drill, bolts, nuts, and safety gear (hard hat, gloves, harness)
Step 2: Assemble the Poles
- Position the Poles: Choose a level ground area close to the building where you will set up the pump jack system. Place the poles vertically against the building.
- Attach the Pole Foot: Secure the pole foot to the base of each pole. The pole foot will provide stability and prevent the pole from sinking into soft ground.
- Connect Additional Poles (if needed): If your project requires greater height, connect additional poles using pole connectors. Make sure the poles are securely fastened and aligned straight.
Step 3: Attach Support Braces
- Secure the Roof Brace: Attach a support brace to the roof or top edge of the building. This brace will hold the top of the pole in place, preventing movement during use.
- Install Middle Support Braces: Attach additional support braces at regular intervals along the pole. These will keep the pole steady and reduce sway, providing a stable base for the platform.
- Anchor the Poles to the Building: Use bolts or screws to secure the poles to the building at the location of the support braces. Ensure all connections are tight to prevent any movement during use.
Step 4: Install the Pump Jacks
- Position the Pump Jacks on the Poles: Slide the pump jacks onto the poles from the bottom. Make sure the gripping mechanism faces the building.
- Attach the Workbench to the Pump Jacks: Align the mounting holes of the workbench with the holes on the pump jack. Insert the bolts and tighten them securely with a wrench. This workbench will serve as a support for workers and tools.
- Check for Stability: Before proceeding, ensure that the pump jacks and workbench are securely attached and stable.
Step 5: Set Up the Platform Stage
- Position the Platform Stage: Place the scaffold planks on top of the workbenches, ensuring they are centered and balanced. The platform should span between the two pump jacks.
- Secure the Platform: Use chains or safety locks to secure the platform stage to the pump jack system. This will prevent the platform from shifting or slipping during use.
- Install Guardrails and Safety Nets: Attach guardrails to all open sides of the platform to prevent falls. Install safety nets between the workbench and the platform stage as an additional safety measure.
Step 6: Raise the Platform to the Desired Height
- Position the Foot Lever: To raise the platform, step on the foot lever of each pump jack simultaneously. The pump jack will engage the gripping mechanism on the pole, lifting the platform.
- Lift the Platform: Slowly and evenly pump both jacks until the platform reaches the desired height. Make sure to raise both sides of the platform evenly to prevent tilting.
- Secure the Position: Once at the desired height, ensure the platform is level and stable. Check that the pump jacks are securely gripping the poles and that the platform is safely locked in place.
Step 7: Final Safety Check
- Inspect All Connections: Double-check all bolts, screws, and connections to ensure everything is tightly secured. Pay special attention to the pole braces, pump jacks, and platform locks.
- Ensure Proper Weight Distribution: Make sure the load on the platform does not exceed the system’s capacity, typically around 500 lbs. Only two workers should be on the platform at any time, and no one should stand on the workbench.
- Use Safety Gear: All workers should wear appropriate safety gear, including harnesses and helmets. If working at high elevations, ensure that fall-arresting gear is properly connected.
Step 8: Lowering and Dismantling the Pump Jack System
- Lower the Platform: To lower the platform, release the grip on each pump jack by stepping on the release lever. Slowly and evenly lower both sides of the platform.
- Dismantle the System: Once the platform is safely on the ground, disassemble the pump jacks, platform, and poles. Remove all braces and anchors from the building.
- Store Equipment Properly: Clean and store all pump jack components in a dry, secure location to prevent damage and rust.
Build your own pump jack package from Badger Ladder!
Our Pump Jack Packages
If you’re browsing for pump jack packages for your roofing and construction projects, look no further than Badger Ladder! Our experts provide multiple package options to meet your custom needs, or you can build your own pump jack package here!
Our pump jack package options include: the pump jack basic, package #2, package #3, package #4, package #5, package #6, and package #7.
Need Help Setting Up Your Pump Jack System? Contact Badger Ladder!
Setting up a pump jack system correctly is crucial for safe and efficient work at elevated heights. By following this step-by-step guide, you can ensure a stable and reliable platform for your construction, painting, or roofing projects. For high-quality pump jack systems, components, and expert advice, trust Badger Ladder.
If you have any questions or need further assistance, please contact our team at (800) 863-9791 or email us at orders@badgerladder.com. Stay safe and happy building!